Rapid Mixer Granulator
The Rapid Mixer Granulator (RMG) combines precision wet granulation with intuitive pneumatic controls, engineered for consistency, safety, and seamless integration into pharmaceutical production lines.
- The Rapid Mixer Granulator is built with non-flameproof construction, ensuring a reliable and safe production environment.
- The top lid is equipped with a failsafe-designed, pneumatically operated system, providing both convenience and security during operation. The discharge process is similarly pneumatically operated with interlock for added safety.
- A three-blade impeller design ensures superior dry mixing, resulting in high-quality granules for your pharmaceutical manufacturing needs.
- The main structure is crafted from heavy-duty MS Square tube, offering durability and stability. The bottom portion of the legs is made from SS 304, combining strength and corrosion resistance.
- Our RMG model comes with a platform and staircase, making it easily accessible. The discharge height is tailored to match the FBD container height for seamless integration into your production line.
- Contact parts are constructed from SS 316, guaranteeing the highest hygiene standards for pharmaceutical applications. Non-contact components are made of SS 304, ensuring longevity and reliability.
- The basic machine includes a pressure switch with interlock for the main air supply, providing an additional layer of safety during operation.
Key Technical Advantages
Non-flameproof Construction
Business Benefit: Safe & Reliable Production
Non-flameproof design ensures a reliable and safe production environment for pharmaceutical manufacturing.
Performance: Meets safety standards; eliminates explosion risk
Pneumatically Operated Top Lid with Failsafe Design
Business Benefit: Operator Safety & Batch Integrity
Failsafe pneumatic controls eliminate manual lid lifting and prevent accidental discharge during operation.
Performance: Reduces safety incidents by 85%; improves GMP compliance
Three-Blade Impeller Design
Business Benefit: Granule Consistency & Yield Improvement
Optimized blade geometry ensures uniform moisture distribution and consistent granule size.
Performance: Improves uniformity by 15-20%; reduces rework by 8-12%
Heavy-Duty MS Square Tube Structure with SS 304 Legs
Business Benefit: Extended Equipment Lifespan
Hybrid material construction provides rigidity and corrosion resistance.
Performance: Equipment life: 12+ years
Integrated Platform & Staircase with Height-Matched Discharge
Business Benefit: Seamless Integration & Labor Efficiency
Discharge height matches FBD containers, eliminating intermediate transfer steps.
Performance: Saves 10-15 min per changeover
SS 316 Contact Parts & SS 304 Non-Contact Components
Business Benefit: Hygiene Compliance & Regulatory Readiness
SS 316 ensures zero product contamination and meets cGMP/FDA requirements.
Performance: Meets USP, EP, FDA guidelines
| MODEL | Lab-RMG | RMG-25 | RMG-50 | RMG-100 | RMG-150 | RMG-250 | RMG-400 | RMG-600 |
|---|---|---|---|---|---|---|---|---|
| Gross Capacity (Ltrs) | 2.5-15 | 25 | 50 | 100 | 150 | 250 | 400 | 600 |
| Working Capacity (Ltrs) | 2-12 | 20 | 40 | 80 | 120 | 200 | 320 | 480 |
| Impeller Motor (HP) | 1/2 | 3/5 | 5/7.5 | 7.5/10 | 10/15 | 25/30 | 30/40 | 40/50 |
| Chopper Motor (HP) | 0.5/1 | 1.5/2 | 2/3 | 2/3 | 3/5 | 3/5 | 5/7.5 | 5/7.5 |
| Gear Box Ratio | 5:1 | 5:1 | 5:1 | 10:1 | 10:1 | 10:1 | 10:1 | 10:1 |
| Gross Capacity (Ltrs) | 2.5-15 |
| Working Capacity (Ltrs) | 2-12 |
| Impeller Motor (HP) | 1/2 |
| Chopper Motor (HP) | 0.5/1 |
| Gear Box Ratio | 5:1 |
| Gross Capacity (Ltrs) | 25 |
| Working Capacity (Ltrs) | 20 |
| Impeller Motor (HP) | 3/5 |
| Chopper Motor (HP) | 1.5/2 |
| Gear Box Ratio | 5:1 |
| Gross Capacity (Ltrs) | 50 |
| Working Capacity (Ltrs) | 40 |
| Impeller Motor (HP) | 5/7.5 |
| Chopper Motor (HP) | 2/3 |
| Gear Box Ratio | 5:1 |
| Gross Capacity (Ltrs) | 100 |
| Working Capacity (Ltrs) | 80 |
| Impeller Motor (HP) | 7.5/10 |
| Chopper Motor (HP) | 2/3 |
| Gear Box Ratio | 10:1 |
| Gross Capacity (Ltrs) | 150 |
| Working Capacity (Ltrs) | 120 |
| Impeller Motor (HP) | 10/15 |
| Chopper Motor (HP) | 3/5 |
| Gear Box Ratio | 10:1 |
| Gross Capacity (Ltrs) | 250 |
| Working Capacity (Ltrs) | 200 |
| Impeller Motor (HP) | 25/30 |
| Chopper Motor (HP) | 3/5 |
| Gear Box Ratio | 10:1 |
| Gross Capacity (Ltrs) | 400 |
| Working Capacity (Ltrs) | 320 |
| Impeller Motor (HP) | 30/40 |
| Chopper Motor (HP) | 5/7.5 |
| Gear Box Ratio | 10:1 |
| Gross Capacity (Ltrs) | 600 |
| Working Capacity (Ltrs) | 480 |
| Impeller Motor (HP) | 40/50 |
| Chopper Motor (HP) | 5/7.5 |
| Gear Box Ratio | 10:1 |
Frequently Asked Questions
What capacity range does the SSMS Rapid Mixer Granulator cover?
Eight models, from the Lab-RMG (2.5-15 L gross, 2-12 L working) up to the RMG-600 (600 L gross, 480 L working), with RMG-25, 50, 100, 150, 250 and 400 in between. The same granulation principle carries from formulation development through to full production scale.
What are the product-contact parts made of?
All contact parts are SS 316; non-contact components are SS 304. The main structure uses heavy-duty MS square tube with SS 304 lower legs for rigidity and corrosion resistance. The SS 316 contact surfaces are intended to meet cGMP and US FDA expectations for pharmaceutical wet granulation.
How does the three-blade impeller affect granule quality?
The three-blade impeller geometry distributes the granulating liquid evenly through the powder mass, keeping moisture uniform and the granule size distribution consistent from batch to batch. A separate chopper breaks down oversized agglomerates.
Can the RMG discharge directly into our fluid bed dryer?
Yes. The discharge height is customised to match your FBD container height, so the wet mass transfers without an intermediate handling step. Discharge is pneumatically operated with an interlock, and the model is supplied with a platform and staircase for access.
What safety features are built in?
Non-flameproof construction; a failsafe, pneumatically operated top lid that removes manual lid lifting; a pneumatically operated discharge with interlock to prevent accidental opening during operation; and a pressure switch with interlock on the main air supply.
What maintenance does the Rapid Mixer Granulator need?
Routine maintenance is scheduled around every 500-600 operating hours. The hybrid MS/SS construction is built for a long service life in pharmaceutical production use.
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