Double Cone Blender
The Double Cone Blender delivers superior mixing uniformity with symmetrical cone design, engineered for efficient pharmaceutical blending across lab to production scales.
- The basic equipment is thoughtfully designed with non-FLP construction for enhanced safety and reliability, making it suitable for various pharmaceutical applications.
- The main structure of this equipment is expertly crafted from heavy-duty SS 304 square tube, ensuring durability and longevity.
- The symmetrical double cone design provides optimal mixing dynamics and ensures complete material blending without dead zones.
- The blending bin and gear box output are seamlessly coupled with heavy-duty Pin Bush Coupling, ensuring efficient and reliable blending operations.
- A variable frequency drive is included for precise speed control, allowing you to tailor the blending process to your specific formulation needs.
- A self-positioning sensor is provided to ensure accurate and consistent discharge positioning, reducing the need for manual adjustments.
- At the discharge point of the blender, a manually operated butterfly valve simplifies the discharge process, providing easy control and flexibility.
- The discharge includes a specially designed adaptor assembly with T C (Tri-Clamp) connection. In the event of damage to the butterfly valve, this assembly serves as a safeguard, preventing material loss and ensuring product integrity.
Key Technical Advantages
Non-FLP Construction
Business Benefit: Safe Operation
Non-flameproof design ensures safe pharmaceutical manufacturing.
Performance: Meets safety standards
Symmetrical Double Cone Design
Business Benefit: Superior Mixing Uniformity
Symmetrical geometry eliminates dead zones and ensures complete material blending.
Performance: Achieves 99%+ mixing uniformity
Heavy-Duty SS 304 Square Tube Structure
Business Benefit: Durability & Longevity
Robust stainless steel construction ensures long equipment life.
Performance: Equipment life: 12+ years
Pin Bush Coupling
Business Benefit: Reliable Power Transmission
Heavy-duty coupling ensures efficient and reliable power transfer.
Performance: Zero downtime from coupling failure
Variable Frequency Drive (VFD)
Business Benefit: Process Precision & Energy Efficiency
VFD enables precise speed control and energy optimization.
Performance: 15-20% energy savings; improved consistency
Self-Positioning Sensor & TC Connection
Business Benefit: Automation & Safety
Automatic discharge positioning with Tri-Clamp safeguard ensures repeatable unloading and prevents material loss.
Performance: Eliminates manual positioning; zero spillage
Frequently Asked Questions
What is the maximum blending capacity?
The Double Cone Blender can handle up to 5000 Kg batches, making it ideal for small lab trials to large-scale production runs.
How does the symmetrical design improve mixing?
The double cone geometry eliminates dead zones and provides superior tumbling action, achieving 99%+ mixing uniformity without segregation.
Is the blender suitable for heat-sensitive formulations?
Yes. The low-shear mixing action and gentle tumbling motion make it ideal for heat-sensitive pharmaceutical powders and formulations.
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