Fluid Bed Dryer/Processor (FBD/FBP)
The Fluid Bed Dryer/Processor (FBD/FBP) delivers efficient drying and processing with intuitive manual controls and advanced pneumatic systems, engineered for versatile pharmaceutical batch operations from drying to granule processing.
- The Fluid Bed Dryer/Processor is engineered with non-FLP (Flameproof) construction, ensuring a safe and efficient drying and processing environment.
- Dual-function capability enables both drying operations and specialized processing tasks within a single equipment unit, improving production flexibility.
- The equipment features a PLC operating system, offering ease of use and precise control over drying and processing parameters.
- Equipped with one product container and trolley, the FBD/FBP streamlines the material handling process for enhanced productivity and batch consistency.
- An exhaust blower, along with a three-level pneumatic cylinder, is included for bag up/down, rope locking, and auto-shaking functions, ensuring effective and consistent results.
- Contact parts are expertly crafted from SS 316 to meet stringent hygiene standards, while non-contact components are constructed from durable SS 304. All rubber products used are made from silicon or food-grade materials.
- The FBD/FBP features three-level silicon-made inflatable gaskets for locking the machine, filter bags, and containers, ensuring airtight and secure operations.
- The equipment includes positive earthing for safety and protection during all operational modes.
- A manually operated spring-loaded sampling pot is built into the container for easy and accurate sampling during drying and processing.
- An LED light is integrated for clear process visualization and monitoring of batch progress.
- Waste water drainage is provided at the bottom of the inlet chamber, making waste disposal a hassle-free process.
- The basic design of the equipment is optimized for operation at 2 Bar, ensuring efficient and reliable drying and processing capabilities.
Key Technical Advantages
Dual Drying/Processing Capability
Business Benefit: Production Flexibility & Equipment Consolidation
Single equipment performs both drying and specialized processing functions, eliminating need for separate equipment and reducing capital costs.
Performance: 40-50% cost savings; enables 2-3x equipment utilization
Non-FLP Construction
Business Benefit: Safe & Reliable Operation
Non-flameproof design ensures safe drying and processing operations in standard pharmaceutical facilities.
Performance: Meets all safety standards; zero safety incidents
PLC Operating System
Business Benefit: Ease of Use & Process Control
Simple PLC controls provide ease of operation and full control over drying and processing parameters without complex automation.
Performance: Reduces training time by 50%; improves operator control
Three-Level Pneumatic Cylinder System
Business Benefit: Uniform Processing & Automation
Advanced pneumatic system enables bag up/down, rope locking, and auto-shaking for consistent results across all processing modes.
Performance: Improves uniformity by 20-25%; reduces manual intervention
SS 316 Contact Parts & SS 304 Non-Contact
Business Benefit: Hygiene & Long-Term Durability
Premium material selection ensures product cleanliness and extends equipment life for both drying and processing operations.
Performance: Zero contamination; equipment life: 12+ years
Integrated Process Monitoring
Business Benefit: Visibility & Quality Control
Spring-loaded sampling pot, LED light, and waste drainage enable real-time monitoring of batch progress and quality.
Performance: Complete batch visibility; enables traceability documentation
| MODEL | Lab-FBD | FBD-30 | FBD-60 | FBD-120 | FBD-250 | FBD-300 | FBD-400 | FBD-500 |
|---|---|---|---|---|---|---|---|---|
| Gross Capacity (Ltrs) | 3-30 | 130 | 270 | 490 | 850 | 1000 | 1350 | 1650 |
| Working Capacity (Ltrs) | 1.5-15 | 60 | 120 | 240 | 500 | 600 | 800 | 1000 |
| Working Capacity (Kgs) 0.5 BD | 1-5 | 30 | 60 | 120 | 250 | 300 | 400 | 500 |
| Blower Motor (HP) | 3-5 | 7.5 | 12.5 | 25 | 40 | 40 | 50 | 50+50 |
| Blower CFM | - | 1180 | 2065 | 2655 | 4000 | 4000 | 5000 | 5500 |
| Gross Capacity (Ltrs) | 3-30 |
| Working Capacity (Ltrs) | 1.5-15 |
| Working Capacity (Kgs) 0.5 BD | 1-5 |
| Blower Motor (HP) | 3-5 |
| Blower CFM | - |
| Gross Capacity (Ltrs) | 130 |
| Working Capacity (Ltrs) | 60 |
| Working Capacity (Kgs) 0.5 BD | 30 |
| Blower Motor (HP) | 7.5 |
| Blower CFM | 1180 |
| Gross Capacity (Ltrs) | 270 |
| Working Capacity (Ltrs) | 120 |
| Working Capacity (Kgs) 0.5 BD | 60 |
| Blower Motor (HP) | 12.5 |
| Blower CFM | 2065 |
| Gross Capacity (Ltrs) | 490 |
| Working Capacity (Ltrs) | 240 |
| Working Capacity (Kgs) 0.5 BD | 120 |
| Blower Motor (HP) | 25 |
| Blower CFM | 2655 |
| Gross Capacity (Ltrs) | 850 |
| Working Capacity (Ltrs) | 500 |
| Working Capacity (Kgs) 0.5 BD | 250 |
| Blower Motor (HP) | 40 |
| Blower CFM | 4000 |
| Gross Capacity (Ltrs) | 1000 |
| Working Capacity (Ltrs) | 600 |
| Working Capacity (Kgs) 0.5 BD | 300 |
| Blower Motor (HP) | 40 |
| Blower CFM | 4000 |
| Gross Capacity (Ltrs) | 1350 |
| Working Capacity (Ltrs) | 800 |
| Working Capacity (Kgs) 0.5 BD | 400 |
| Blower Motor (HP) | 50 |
| Blower CFM | 5000 |
| Gross Capacity (Ltrs) | 1650 |
| Working Capacity (Ltrs) | 1000 |
| Working Capacity (Kgs) 0.5 BD | 500 |
| Blower Motor (HP) | 50+50 |
| Blower CFM | 5500 |
Frequently Asked Questions
What capacity range does the SSMS Fluid Bed Dryer cover?
Eight models: the Lab-FBD (3-30 L gross, 1.5-15 L working) up to the FBD-500 (1650 L gross, 1000 L working, about 500 kg at 0.5 bulk density), with FBD-30, 60, 120, 250, 300 and 400 in between. Blower ratings run from 3-5 HP on the lab unit to 50+50 HP on the FBD-500.
Is it a dryer only, or can it also process granules?
It is a dual-function Fluid Bed Dryer/Processor (FBD/FBP): the same unit handles drying and specialised processing tasks, so separate equipment is not needed for each. It is typically used downstream of a Rapid Mixer Granulator to dry the wet mass.
What are the contact parts made of?
Contact parts are SS 316 and non-contact components are SS 304. All rubber parts are silicon or food-grade. Three-level silicon inflatable gaskets seal the machine, filter bags and containers for airtight operation, and the unit has positive earthing for static protection.
How are bag shaking and container handling operated?
A three-level pneumatic cylinder drives bag up/down, rope locking and auto-shaking, with an exhaust blower for airflow. One product container and trolley are included for material handling, and the basic design is optimised for operation at 2 bar.
How do operators monitor and sample a batch?
A manually operated, spring-loaded sampling pot is built into the container for sampling during a run, an integrated LED light gives clear visibility of process progress, and waste-water drainage is provided at the bottom of the inlet chamber.
Is the Fluid Bed Dryer flameproof?
The basic construction is non-flameproof (non-FLP), intended for standard pharmaceutical facilities. Contact SSMS Engineers to match the specification to your area classification if a flameproof design is required.
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